I recently made my fourth trip to Cincinnati to dot all the I's and cross all the T's on my company's 2009 Annual Report. And I was not alone. My trusty partner in crime Sheila and our intrepid designer Trenton made the trip as well. I have a few lovely photos to share with you here, along with some commentary so you can feel the joy as if you were there!
Let's start by setting the scene... here we are driving up to the printing plant in Northern Kentucky--the rolling hills of the industrial park of Northern Kentucky. This shot is not composed as best it could be, but please cut me some slack, because it was likely taken directly after my head was crunched into the roof of the car as Sheila yet again forgot about the third set of train tracks we cross, barreling over them at break-neck speed. Every. Single. Time.
The printer rolls out the red carpet for its guests with a welcome sign in the entry. This year... surprise! The sign is now electronic! It's nice to see our name in lights. It's also interesting to see who else is there. We've been there when reps from Tiffany & Co. are there. I'm always scoping out the hallways for loose diamonds...
But I digress. Now... the funny thing this year is that we stood there waiting for our names to appear, and when they did, the three of us gave a collective "Ooooh!" followed closely by a sad "Ohhhh, Trenton they didn't include you..."
Here are Sheila and Trenton in the lovely main lobby. It was a rainy day, but when the sun is shining it's a really lovely space. When we're there for middle-of-the-night press checks we always threaten to just sleep on those black couches/lounges.
People printing large jobs--and therefore at the plant for several days--are given their own "suite" to hang out in while waiting for press checks (it can be several hours between press checks--sometimes you leave, sometimes you stay.) This was the first year we were in Customer Lounge 2. This is the lounge Tiffany & Co. was in when I saw them. I checked. No diamonds.
Sheila and Trenton hard at work...
Very important close-up. Note the Dunkin Donuts cup. Yes, it was a good day.
Outside the customer lounges is, well, another customer lounge. But this is one where everyone is welcome. I've never actually seen the pool table in use, but it adds a certain ambiance. The best part of this area is that there are always snacks. They're hard to see in this photo, but there is always a candy dish with miniature candy bars, and a big basket of large candy bars and tons of chips. And refrigerators stocked with beverages and yogurt. Cereal, fresh fruit and a Starbucks machine. Sometimes they bring in a catered lunch and set it up here. We pass by this area as we come and go, so we often grab drinks/snacks to have at the hotel. If you're a snacker, it's paradise.
My friend Michele worked on the Annual Report at her previous company. She always enjoyed the press check and also mentioned all the food at the printer. This is why she and I are friends.
This is the view from that lounge space. Very nice (on a sunnier day).
Okay, now on to the work part. When we first get there, we read the entire thing again (all 32 pages) for one last proofing. After reading it multiple times already, this can be sheer drudgery. But you have to focus. Time's running out to find those typos! When you give it the final OK, they start printing what they call "forms"--typically eight seemingly random pages that are printed on one sheet. Due to how books are bound, you're rarely looking at sequential pages. Kind of disconcerting, but you get used to it.
Each time they get the form up and running on the press and get the colors where they think they should be, they bring you out to check the colors, registration, etc. So down the steps we go into the plant. In the picture below you can see Sheila heading over to our press. If you look REALLY closely, you can see Trenton's head just to the left of the first white pole--he's farther ahead of us, on our way back to the light table where we can check everything. That area is directly behind the second white pole. Yes, all these paper rolls are for our job!
If you're interested, here's a little bit of what you're seeing in the photo below. Sorry I don't know how to add arrows to make this easier... For the record, ignore the press with the #2 on it. Everything I'll talk about is on the left side of the photo (press # 3, I assume?) So the guy in the picture below is helping to load the next roll of paper onto our press. You can see the roll that's already on there... how the paper is feeding into the long row of metal "stands" (not a technical term). Each of those metal stands has--or can have--an ink in it, so as the paper is pulled through, ink is applied layer by layer.
Where those eight metal stands end, (between the two white poles) there's a long grey dryer that quickly and at a very high temperature dries the ink. Now if you look REALLY closely, just to the left of the second white pole, you see two white rectangles. This is the paper shooting up where it's cut, trimmed and folded before coming down and out the other end on a conveyor belt. This sounds so logical, but when you see the speed at which it's happening, it's amazing. And the press is running the whole time you're out there, the whole time they're adjusting colors and registration per your comments... the press is running... and it's all garbage (well, they'll recycle it, but it's essentially trash!) It's mind-boggling. But that's how printing works!
Remember those two white rectangles I mentioned before? Here they are as we're standing at the light table making changes. The only reason you can kind of make out what's on the page is because the press has stopped. Otherwise it would just be a huge blur.
We had one day this press check where they kept having trouble with the presses shutting down. Essentially, all the fumes from the presses feed into this burner that burns toxins out of the fumes before they're pumped outside the plant. If that burner doesn't work, by law they can't be running the presses. So the burner was a bit of a challenge that day and the press kept automatically stopping. And then you have to give it an hour to cool down before you can start it again, etc. Drama on the print floor! We were down there a time or two when the press would just ... STOP. And all five printing techs within earshot would groan simultaneously.
Remember those eight metal "stands" I mentioned? Here's one of our forms going through those stands. Again, you can see it clearly because the press is stopped.
This is a magenta "stand." Know how I can tell? Look at that pool of magenta ink in the bottom tray!!
Now here we are at the light table (not a technical term, I just made it up). Trenton is working with our printing rep, Mike, a Canadian who says things like "aboot" and "touch wood" (instead of "knock on wood") and who is a great story-teller, great printing rep and gracious host while we're in town. He takes us to some great restaurants (when we have time) and to Steak -n- Shake when we don't have time and/or when it's midnight and nothing else is open. ;-)
Across from the light table is where they control everything happening on the press. If we say the orange is too yellow, they punch a bunch of buttons on various computers, we wait a minute and they pull out new samples with a more reddish orange. We usually go back and forth several times on ink color and registration and various other issues that may come up - skin tone in photos, etc. Again in this picture, you can see the two white rectangles of our pages going up toward the ceiling (upper left of the picture). So this gives you a sense of where we are relative to that first shot.
Next to the light table is a big recycling bin for all the proofs they go through getting the form up to where we want it. It's always a little disconcerting to see your co-workers, customers, even CEO's faces peering up at you from the recycling bin... over and over and over.
You do several actual on-floor press checks over the course of several days (and nights) so you're never sure which technician will be there when you go down. But it's reassuring that the three we worked with this year are all familiar faces from previous years. This guy (behind Sheila) is one of our favorites. Wish I could remember his name...
Okay, so enough about the work. Now I'll elaborate on a few of the funnier moments from this recent trip. Three of the years we've been to Cincinnati we've stayed at the Hilton downtown which is a lovely old art deco hotel. This year we checked in sort of late. Trenton graciously let Sheila and I check in first. When he got up to the counter they said, "Well, here's the deal. We're completely booked up and we're out of the junior suites. So we're going to put you in a party room. It'll be fine, but here are two vouchers for a free breakfast." The breakfast vouchers are what tipped Trenton off that this might not just be "fine." Below is the door to his room.
Sounds cushy, right? And it is. Check out the living space below! Spacious, well-appointed, tastefully decorated. It even had a lovely dining table and chairs with a vase full of flowers in the center.
The only issue is that a BED is clearly an afterthought...
Here's Trenton, posing on his roll-away bed, which they had clearly moved the dining table over to make room for. Note that it is about 1 foot off the ground and literally tips up and rolls. You'll also note that Trenton, a modest 5'9", is having trouble fitting on the bed. (Note the feet hanging over the end.) Imagine if he were 6'3"? Laughable. Trenton said the bed made him feel like a kid at camp. He took to calling his room Camp Minnetonka.
Now, the photo below shows the doorway out to his huge, AWESOME patio overlooking downtown Cincinnati. Unfortunately, the doors were locked. Such a tease that patio is! But Trenton could control the patio lighting. So he had fun pretending he was having a very swanky, metropolitan party, turning the patio lights off and on for ambiance while eating gummy bears on his camper cot.
Contrast Trenton's room with mine. Twice I've been singled out to have a lovely room with separate sitting area and TWO bathrooms. Clean living, people. Stick with me.
OK, enough about the hotel. We didn't have much time at all to do anything fun this year. But we did venture out for lunch one day, enjoying Potbelly Sandwich Works, where we spotted this dessert clearly made for Sheila!
Sadly, I was sick while we were in Cincinnati. Even sadder, Trenton got the stomach flu one day! So one night Sheila and I were on our own for dinner and ventured back to a place we've been several times right across from our hotel (and upstairs from Tiffany's!), Palomino. Here's my pomegranate martini and Sheila's mojito. We drank those right before we got a call for another press check. If there are typos, we'll blame them on the al-al-al-al-al-al-cohol (to quote Jamie Foxx.)
Finally, everyone's favorite photo from Florence, Kentucky. This is the water tower we pass every time we travel back and forth from the hotel to the printing plant. The story is that they built the local Florence Mall and decided to advertise it on the nearby water tower. So they painted "Florence Mall" on it. But then they found out you can't advertise on water towers. So instead of repainting the whole thing, they changed it to "Florence, Y'all." It's one of those sights that you watch for each year... and the press check doesn't really begin until the whole carload of teammates proclaims, "Florence, Y'all!"
And shame on me, I didn't take a picture of the lovely Annual Report that was waiting for me when I got back to work after a week off. That is, after all, why we were there. And we did good work. With a great team.
And, gratefully, it's over. Until next year.


